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Five-layer co-extrusion blown film production line


1. The host machine adopts frequency converter for stepless speed regulation control;

2. The die head adopts the international advanced new cone streamline superposition technology;

3. The traction system adopts horizontal ± 360 ° reciprocating rotation;

4. The IBC system uses ultrasonic to control the internal cooling of the membrane bubble, and is equipped with a new electric squirrel cage foam stabilizer;

5. Ultrasonic automatic correction device;


Details


  The five-layer co-extrusion blown film production line consists of five single-screw extruders and auxiliary machines.
  1. The host computer adopts frequency converter for stepless speed regulation control;
  2. The die adopts the international advanced new cone-shaped streamline superposition technology;
  3. The traction system adopts horizontal ±360° reciprocating rotation;
  4. The IBC system uses ultrasonic to control bubble internal cooling, and is equipped with a new type of electric squirrel cage stabilization bubble holder;
  5. Ultrasonic automatic correcting device;
  6. Full tension control system (using taper calculation);
  7. The control system adopts PLC centralized control technology.
 

Model:

Unit

SGXM-1200*5

SGXM-1400*5

SGXM-1600*5

SGXM-1800*5

SGXM-2000*5

Maximum diameter of film

mm

1000

1200

1400

1600

1800

Membrane thickness

mm

0.025-0.12

0.025-0.12

0.025-0.12

0.025-0.12

0.025-0.12

Maximum output

kg/h

140

160

180

200

230

Mold diameter

mm

280

300

350

350

400

Screw diameter

mm

55*2+50*3

65*2+50*3

65*2+55*3

65*2+55*3

70*2+55*3

Screw length to diameter ratio

L/D

30;1

30;1

30;1

30;1

30;1

Screw maximum speed

r/min

98r\min

98r\min

98r\min

98r\min

98r\min

Main motor power

kw

30*2+22*3

37*2+22*3

37*2+30*3

37*2+30*3

45*2+30*3

Bubble cooling method:

Double air outlet ring + IBC bubble internal cooling system

Traction speed:

m/min

60

60

60

60

60

Total power:

Kw

160

170

190

190

210

Dimensions(L*W*H)

mm

 

 

 

 

 

Weight:

T

 

 

 

 

 

Suitable raw materials

LDPE  LLDPE  mPE  EVA and compounding、PE

 

High product quality, large capacity and low energy consumption. Our company has independently developed high-speed and high-capacity die heads by introducing and absorbing foreign advanced technology. The relationship between the melt flow rate, flow rate and the pressure in the die cavity, as well as the disturbance of the whole melt flow caused by the differential flow produced by the coextrusion of raw materials with different viscosities, were calculated mathematically.

The changes in physical means and manufacturing can minimize the pressure when the melt extrudes the die, reduce the functionality of various raw materials with different viscosities in the melt, and the melt can be extruded uniformly with undifferentiated flow to avoid melt damage. The die head has a reasonable and compact structure, accurate, short and smooth flow channel distribution, no dead corner accumulation, reduces the disturbance in the melt movement, is suitable for extrusion molding of various materials, and overcomes the flow anomalies caused by the common extrusion of a variety of materials with different viscosities. With few crystal points, the output is large, and energy consumption is low. Compared with the conventional die head, the extrusion amount is increased by about 40%.


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